Precision Floor-standing External Wire-arranging Winding Machine - Product Description:

Basic Features of the Winding Machine:

• External Wire Arranging Mechanism: Adopting an external wire arranging mechanism, it allows for a larger rotating diameter. The rotating diameter of this model reaches 360 mm.
• Relevant Dimensional Parameters: The spindle center height is 180 mm, and the maximum winding length is 300 mm.

Applicable Wire Diameter and Application Scenarios:

• Applicable Wire Diameter Range: Its core advantage lies in the high efficiency and strong stability when winding wires with a diameter of 1.0-3.5 mm. It is also compatible with wires with a diameter less than 1.0 mm.
• Specific Application Scenarios: It is suitable for scenarios where high precision and reliability of wire winding are required, especially for thicker wires, such as the production of transformers, rectifiers and other equipment.

Design Advantages:

• Modular Design: It adopts a structural modular design. Through the classification and sorting of functional scenarios, an overall and component-level modular system is formed, which helps reduce costs, realize large-scale production and ensure quality.
• Strong Rigidity: It has strong rigidity, which is also one of its conventional advantages.

Controller and Motor Configuration:

• High-level Controller: Equipped with a motion controller-level control system, the two-axis interpolation speed is fast, enabling high-precision and high-speed interpolation movement.
• Motor and Configuration: Both the winding unit and the wire arranging unit adopt servo motors, and different reduction ratios can be configured according to actual needs.
  
  
  
  

  Technical Parameters:

   I. Core Drive and Control Configuration

             Controller: High-precision servo motion controller dedicated to winding machines

             Winding motor: 1.5KW AC servo motor

             Speed ratio: 1:5

             Rated speed: 250RPM

             Wire arranging motor: 0.4KW AC servo motor

             Coupling: Precision flange (80mm)

             Tensioner: Double-row wheel straightening type

             Wire arranging device: V-groove copper wheel

  II. Application Scope

              Applicable coils: Thick wire diameter coils such as transformers, electromagnets, reactors, etc.

             Applicable wire diameter: 0.5-3.5mm

  III. Structural and Performance Parameters

             Bearings: Japanese NSK brand

             Chassis main body: Cast type

             Tailstock main body: Cast type

             Center structure: National standard Morse No. 3

             Table top pavement: 304 stainless steel

             Bearing span: 320mm

             Wire arranging stroke: 300mm

             Swing diameter: 360mm

             Total machine power: 1.8KW

             Shaft diameter: 15mm

             Torque: 30N?m

             Storage groups: Support unlimited expansion via USB

             Power supply: 220V 50Hz

             Weight: 270 kg

  IV. Additional Configuration Instructions

              Unconfigured components: Frequency converter, braking resistor, frequency converter protective cover, electromagnetic brake           

            Standard components: Hexagon wrench, foot switch, power cord, floor-standing cabinet